Shenzhen Ruishuo Metal Co., Ltd. — ISO 9001 & IATF 16949 Certified
chinarswj@shieldingcover.com

Copper / Brass EMI Shielding Cover

Made from C1100 pure copper or brass (C2680), featuring the industry’s highest electrical conductivity (100% IACS). Outstanding EMI/RF shielding effectiveness, ideal for high-performance millimeter-wave, 5G communications, and RF shielding applications. Easy to process into complex shapes.

Highest Conductivity
Best Shielding Performance
High-Performance RF
Easy Processing

Copper / Brass (C1100 / C2680) Core Properties

100%
Electrical Conductivity
(%IACS Highest)
Low
Magnetic Permeability
Non-magnetic
8.96
Density
(g/cm³ Copper)
Optimal
Shielding Effectiveness
Best

Detailed Performance Specifications Table – Copper vs Brass

Performance Metric Pure Copper (C1100) Brass (C2680) Description
Composition Cu >99.9% Cu 70%, Zn 30% Pure copper has high purity, brass is a copper-zinc alloy
Electrical Conductivity 100% IACS ~27% IACS Pure copper is highest, brass is moderate
Shielding Effectiveness 50-70 dB (1GHz) 40-60 dB (1GHz) Pure copper is optimal, suitable for RF/millimeter-wave
Density 8.96 g/cm³ 8.5 g/cm³ Both are heavy, size and cost need consideration
Tensile Strength 200-300 MPa 300-400 MPa Brass is stronger and harder, suitable for springs
Weldability Excellent (Grade A) Excellent (Grade A) Both weld easily, welding temperature 800°C+
Corrosion Resistance Moderate (Grade B) Good (Grade B+) Brass is slightly better, zinc content helps
Relative Cost 5.0x (Highest) 2.5x (Moderate) Pure copper has highest cost, brass offers better value
Machinability Easy, soft Moderate, slightly harder Pure copper cuts easily, brass requires stronger tools
Common Thickness 0.10-0.20 mm 0.15-0.25 mm Pure copper can be thinner, brass slightly thicker

Advantages vs Limitations

✓ Core Advantages

Highest Electrical Conductivity 100% IACS (pure copper), far exceeds other materials, optimal shielding effectiveness
Best RF/Millimeter-Wave Performance Superior high-frequency shielding effectiveness, ideal for 5G modules and satellite communications
Easy Processing and Forming Pure copper is soft, easy to draw and stamp, can be formed into complex shapes
Excellent Weldability Easy to weld with reliable weld quality, no embrittlement risk
Non-magnetic No magnetism, no magnetic hysteresis, suitable for precision applications
Platable Easy to plate with gold or silver to enhance conductivity, flexible surface treatment

⚠ Main Limitations

Extremely High Cost Pure copper price is 5x+ that of tinplate, not economical for large volumes
Easily Oxidizes Easily discolors in air, requires storage and handling protection measures
Moderate Corrosion Resistance Easily corrodes in marine/high-humidity environments forming green patina, requires plating protection
Heavy Weight Density 8.96 g/cm³, 3x heavier than aluminum, not ideal for lightweight design
No Magnetic Shielding Non-magnetic, cannot shield low-frequency magnetic interference, requires combination with steel
Strict Recycling Control Precious metal management, strict supplier approval

Recommended Application Scenarios

Copper/brass shielding covers are best suited for applications with extremely high shielding performance requirements:

📡 5G/Millimeter-Wave

  • Millimeter-Wave Modules — 28GHz+ frequencies
  • 5G Antennas — High-frequency shielding
  • RF Front-End — Signal integrity
  • Base Station Equipment — Optimal performance

🛰️ RF/Communications

  • Satellite Communications — Long distance
  • Radar Systems — Precision shielding
  • Microwave Equipment — High frequency
  • Optical Modules — High-speed signals

🔬 Premium Applications

  • Medical Devices — Diagnostic instruments
  • Research Equipment — Precision measurement
  • Premium Consumer — Flagship products
  • Aerospace — Reliability first

Surface Treatment and Enhancement

Copper is easily treated with multiple surface finishes that significantly enhance performance or aesthetics:

Standard Surface Treatment

Natural Copper: Golden color, high conductivity
Nickel Plating: Silver color, enhanced corrosion resistance
Gold Plating: Gold color, premium applications
Silver Plating: Silver color, highest conductivity

Enhanced Protection Options

Nickel Plating + Chromate: Double corrosion protection
Gold Plating + Passivation: Premium protection
Clear Coat: Color + protection
Oxide Coloring: Artistic effects

Frequently Asked Questions

Q: How do you choose between pure copper and brass?
A: Pure copper (C1100) has the highest conductivity at 100% IACS, optimal shielding effectiveness, ideal for millimeter-wave, 5G, and high-frequency applications. Brass (C2680) has 50% lower cost, better corrosion resistance, suitable for general shielding. Choice depends on frequency range and environment.
Q: Is the cost really that high? Can it be reduced?
A: Pure copper material cost is indeed high (5x tinplate) with price volatility. Consider: (1) Using brass reduces cost 50%, (2) Thin design at 0.10mm, (3) Hybrid materials – copper in key areas + other materials elsewhere, (4) Long-term contract pricing with suppliers.
Q: Copper oxidizes easily, how is it protected?
A: Copper forms oxidation film in air. Surface treatment needed: (1) Nickel plating 3-5μm, (2) Gold plating 1-2μm, (3) Clear coat, (4) Vacuum sealed storage. Nickel plating is recommended – low cost, good corrosion resistance.
Q: What shielding effectiveness can copper covers achieve?
A: Depends on design, thickness and frequency. 0.15mm copper achieves 40-60 dB@100MHz-1GHz, 0.20mm reaches 50-70 dB. Millimeter-wave (28GHz) achieves 60-80 dB, the industry highest level.
Q: How to use copper materials in cost-sensitive projects?
A: ROI is key: (1) High-frequency/5G applications where performance benefit > cost, (2) Premium/flagship products with brand markup, (3) Medical/aerospace where reliability is priority, (4) Hybrid use – copper in critical areas + other materials elsewhere. Early sampling recommended to verify performance gains.
15 Years+
EMI Shielding Manufacturing Experience
1300+
Global Clients
3M Strokes/Day
Daily Production Capacity
100+ Sets/Month
Tooling Development Capability
Trusted By

Chosen by Global Leading Brands

Serving telecom, consumer electronics, automotive, medical and many other industries

ISO 9001 Certified
IATF 16949 Certified
ISO 14001 Certified
NDA Signed
Manufacturing Strength

Professional EMI Shielding Cover Manufacturing Base

20+ high-precision stamping presses, 20-member professional R&D team, 2-3 day fast delivery, providing full-process service from design to mass production

High-Precision Stamping Workshop Stamping Workshop

High-Precision Stamping Equipment

Equipped with 20+ high-speed precision stamping presses, with a daily stamping capacity of 3 million strokes and accuracy of ±0.01mm.

3M Strokes/Day ±0.01mm Precision
EMI Shielding Can Precision Stamping Manufacturing Tooling Center

In-House Tooling R&D Center

20-member professional R&D team, producing 100+ sets of precision tooling per month, from drawings to finished products in as fast as 2-3 days.

20 R&D Engineers 100+ Sets/Month
Quality Testing Laboratory Quality Lab

Full-Process Quality Control

Incoming inspection → In-process control → Final inspection → Shipping inspection, dual certified with ISO 9001 and IATF 16949.

ISO 9001 IATF 16949
High-Performance Solution

Need Copper/Brass
High-Performance Shielding?

5G, millimeter-wave, RF applications—we provide optimal copper shielding solutions. Cost-optimized design, perfect surface treatment pairing, performance guaranteed.

Frequency Coverage 5MHz-28GHz
Shielding Effectiveness 70dB+
Cost Optimization Solutions