Shenzhen Ruishuo Metal Co., Ltd. — ISO 9001 & IATF 16949 Certified
chinarswj@shieldingcover.com

Aluminum / Specialty Alloy EMI Shielding Cover

Aluminum alloy (1100/3003) for lightweight design, or Mu-Metal for superior magnetic shielding, or Beryllium Copper (BeCu) for high elasticity. Ideal for wearable devices, drones, aerospace applications requiring lightweight and specialized magnetic shielding.

Lightweight
Magnetic Shielding
High Elasticity
Specialty Alloys

Aluminum / Specialty Alloy Core Properties Comparison

Material Electrical Conductivity (%IACS) Density (g/cm³) Key Characteristics Applications
Aluminum Alloy (1100/3003) ~35% 2.7 (Lightest) Lightweight, easy processing, low cost Wearables, lightweight devices
Mu-Metal ~2% 8.75 High permeability (100000+), optimal magnetic shielding Low-frequency magnetic shielding, medical
Beryllium Copper (BeCu) ~50% 8.25 High elasticity, high strength, good conductivity Springs, contacts, premium shielding

Three Material Categories – Detailed Analysis

1. Aluminum Alloy (1100 / 3003) — Lightweight Solution

Density 2.7 g/cm³ (Lightest)
Electrical Conductivity ~35% IACS
Cost 0.8x (Lowest, vs tinplate)
Machinability Excellent, easy deep drawing and casting
Corrosion Resistance Excellent, natural oxide film protection
Applications Wearables, drones, lightweight IoT, aerospace components

2. Mu-Metal — Magnetic Shielding Solution

Composition Ni-Fe-Mo alloy, Ni content >75%
Magnetic Permeability 100,000+ μr (Industry highest)
Electrical Conductivity ~2% IACS
Cost 4.0x (Relatively high)
Machinability Moderate, requires special processes
Applications Low-frequency magnetic shielding (<100kHz), medical scanner shielding, precision measurement equipment

3. Beryllium Copper (BeCu) — High Elasticity Solution

Composition Cu-Be (1-2%), heat-treated hardening
Elastic Recovery >97%
Electrical Conductivity ~50% IACS
Cost 3.5x (High)
Machinability Good, easy forming
Applications Premium springs, precision contacts, frequent assembly/disassembly applications, military reliability

Material Advantages vs Limitations

Aluminum Alloy

Advantages:
• Lightest (2.7 g/cm³)
• Lowest cost
• Good machinability
• Strong corrosion resistance
Limitations:
• Moderate conductivity
• No magnetic shielding

Mu-Metal

Advantages:
• Highest permeability
• Optimal magnetic shielding
• Excellent low-frequency performance
• Superior medical applications
Limitations:
• High cost
• Low conductivity

Beryllium Copper

Advantages:
• High elasticity
• High strength
• Good conductivity
• Durable and reliable
Limitations:
• Higher cost
• Complex processing

Recommended Application Scenarios

⌚ Wearable Devices

  • Smart Watches — Aluminum lightweight
  • VR/AR — Lightweight headsets
  • Sports Bands — Lightweight design
  • Medical Wearables — Comfort priority

🛸 Aerospace/Drones

  • Drone Controls — Aluminum lightweight
  • Aircraft Electronics — Mu-Metal magnetic
  • Navigation Systems — High reliability
  • Sensor Shielding — Precision required

🏥 Medical/Research

  • MRI Shielding — Mu-Metal optimal
  • Medical Equipment — High precision
  • Precision Measurement — Magnetic interference
  • Lab Equipment — Shielding requirements

Frequently Asked Questions

Q: When to choose aluminum vs Mu-Metal?
A: Use aluminum for lightweight design (wearables, drones, cost-sensitive); use Mu-Metal for low-frequency magnetic shielding (<100kHz, medical MRI, precision measurement). For applications needing both lightweight and magnetic shielding, consider multi-layer aluminum + Mu-Metal design.
Q: How effective is aluminum shielding? Will it work for consumer electronics?
A: Aluminum has ~35% IACS conductivity, moderate shielding effectiveness (20-40dB@100MHz-1GHz). Adequate for basic consumer electronics (WiFi, Bluetooth), but high-frequency RF (millimeter-wave, 5G) recommend copper or stainless steel.
Q: Mu-Metal cost is very high, can it be reduced?
A: Mu-Metal cost is indeed high (4x tinplate). Options: (1) Use only in critical areas, (2) Thin design, (3) Multi-layer structure (cheap outer materials + Mu-Metal inner), (4) Long-term contract pricing with suppliers.
Q: Can aluminum and copper be combined?
A: Possible but limited. Aluminum and copper contact causes electrochemical corrosion, requiring insulation separation. Recommend separate design – aluminum frame with copper core, with insulation layer between.
Q: Is beryllium copper toxic? How to use safely?
A: BeCu solid is non-toxic, but processing dust is toxic (inhalation risk). Production requires strict protection (ventilation, face masks, periodic testing). Our manufacturing meets OSHA standards. Finished products are safe and reliable.
15 Years+
EMI Shielding Manufacturing Experience
1300+
Global Clients
3M Strokes/Day
Daily Production Capacity
100+ Sets/Month
Tooling Development Capability
Trusted By

Chosen by Global Leading Brands

Serving telecom, consumer electronics, automotive, medical and many other industries

ISO 9001 Certified
IATF 16949 Certified
ISO 14001 Certified
NDA Signed
Manufacturing Strength

Professional EMI Shielding Cover Manufacturing Base

20+ high-precision stamping presses, 20-member professional R&D team, 2-3 day fast delivery, providing full-process service from design to mass production

High-Precision Stamping Workshop Stamping Workshop

High-Precision Stamping Equipment

Equipped with 20+ high-speed precision stamping presses, with a daily stamping capacity of 3 million strokes and accuracy of ±0.01mm.

3M Strokes/Day ±0.01mm Precision
EMI Shielding Can Precision Stamping Manufacturing Tooling Center

In-House Tooling R&D Center

20-member professional R&D team, producing 100+ sets of precision tooling per month, from drawings to finished products in as fast as 2-3 days.

20 R&D Engineers 100+ Sets/Month
Quality Testing Laboratory Quality Lab

Full-Process Quality Control

Incoming inspection → In-process control → Final inspection → Shipping inspection, dual certified with ISO 9001 and IATF 16949.

ISO 9001 IATF 16949
Lightweight Solution

Need Aluminum/Specialty Alloy
Lightweight Shielding?

Wearables, drones, aerospace, medical applications—we provide customized lightweight and magnetic shielding solutions. Cost-optimized, performance-guaranteed, process-reliable.

15 Years Specialty Alloy Experience
Multiple Patent Designs
Quality Certification Assured