Shenzhen Ruishuo Metal Co., Ltd. — ISO 9001 & IATF 16949 Certified
chinarswj@shieldingcover.com

Nickel Silver EMI Shielding Cover

Cu-Ni-Zn alloy material with exceptional elasticity and corrosion resistance. Ideal for demanding applications requiring high reliability and frequent disassembly in military, medical, and aerospace sectors. Long-lasting, stable shielding performance.

High Elasticity
Corrosion Resistant
Reusable Assembly
High Reliability

Nickel Silver (C7521/C7701) Core Properties

~6%
Electrical Conductivity
(%IACS)
Excellent
Elasticity
High Spring Characteristics
8.8
Density
(g/cm³)
Excellent
Corrosion Resistance
All Environments

Detailed Performance Specifications Table

Performance Parameter Specification Description
Material Grade C7521 (China Standard) / C7701 Cu-Ni-Zn ternary alloy, 5-7% nickel content, ensures corrosion resistance
Electrical Conductivity ~6% IACS Lower, but sufficient for shielding needs, trade-off for strength
Density 8.8 g/cm³ Slightly lighter than pure copper, slightly heavier than stainless steel
Tensile Strength 400-600 MPa Excellent strength, enables fine spring pieces
Hardness HV 150-220 Adjustable through heat treatment for desired hardness and elasticity
Elastic Recovery >95% Outstanding spring characteristics, resists deformation after repeated compression
Weldability Good (Grade B) Weldable with controlled process to prevent embrittlement
Corrosion Resistance Excellent (A+ Grade) Certified for marine, high-humidity, salt-fog environments
Standard Thickness 0.10-0.20 mm Thin and powerful, enables high-precision spring piece manufacture
Cost Relative Value 3.0x (relative to tinplate) Higher material cost, but long-term durability yields lower lifecycle cost

Advantages vs Limitations

✓ Core Advantages

Outstanding Elasticity Exceptional spring properties, resists deformation through >1000 compression cycles
Superior Corrosion Resistance Nickel content provides exceptional durability in marine, salt-fog, humid environments
Excellent Maintainability High elasticity enables repeated disassembly, extended service life
Reliable Contact Enables precision spring design, large contact area with PCB, low resistance
Non-Magnetic Non-magnetic alloy, no magnetic hysteresis effects
Precision Machining Easy to machine into high-precision shapes, dimensional tolerance ±0.01mm

⚠ Main Limitations

Low Electrical Conductivity ~6% IACS, RF shielding performance inferior to copper materials
High Cost 3x tinplate cost, uneconomical for mass production
Complex Processing Welding requires special procedures to prevent embrittlement
Supply Chain Constraints Good domestic supply, but international sourcing somewhat tight
Limited Deep Drawing Not suitable for one-piece forming design, shape restrictions
Stability Verification Needed Special environment applications require long-term reliability testing

Recommended Application Scenarios

Nickel silver shielding covers are best suited for the following sectors demanding high reliability and durability:

🚀 Military/Aerospace

  • Aerospace Electronics — Long-term reliability
  • Military Communications — Interference suppression
  • Missile Guidance — High reliability
  • Satellites — Space environments

🏥 Medical Devices

  • Surgical Instruments — Reusable sterilization
  • Diagnostic Equipment — Long-term durability
  • Implantable Devices — Biocompatibility
  • Premium Medical — Hypoallergenic

⚙️ Industrial/Marine

  • Offshore Platforms — Salt-fog environments
  • Petrochemical — Corrosive gases
  • Power Equipment — High reliability
  • Serviceable Products — Repeated disassembly

Surface Treatment and Protection Options

Nickel silver is inherently corrosion-resistant, with additional enhancement available for special environments:

Standard Surface Treatments

Raw Finish: Natural silver-white color, no additional treatment
Polished: High-gloss surface
Matte: Premium appearance
Gold/Silver Plating: Enhanced conductivity

Enhanced Protection Plans

Chromate Passivation: Enhanced corrosion resistance
Chromium Plating: Premium protection + appearance
Clear Lacquer Coating: Color preservation
Ceramic Coating: Ultimate corrosion resistance

Frequently Asked Questions (FAQ)

Q: What is the difference between nickel silver and brass?
A: Nickel silver contains nickel (Cu-Ni-Zn), providing superior corrosion resistance compared to brass (Cu-Zn). Nickel silver also offers better elasticity. Brass costs less but discolors easily. Nickel silver recommended for medical applications.
Q: Can it be welded? Does performance decrease after welding?
A: Yes, weldable with temperature control <300℃ to prevent embrittlement. Post-weld stress-relief heat treatment (450-600℃) restores elasticity. Recommend professional processing facilities.
Q: Why is it suitable for medical applications?
A: Nickel content provides biocompatibility without allergic reactions. Tolerates high-temperature high-pressure sterilization (121℃ steam), excellent repeated disassembly capability.
Q: What are the ordering lead times and costs?
A: Cost approximately 3-4x tinplate. Minimum order 1000-5000 PCS, lead time 7-10 days. Sampling fee $300-600, suitable for long-term project validation.
Q: What advantages does it have compared to stainless steel?
A: Nickel silver offers superior elasticity (ideal for spring pieces) and higher machining precision. Stainless steel is harder but magnetic (problematic for magnetic shielding). For repeated disassembly and high-precision contacts, choose nickel silver; for magnetic shielding and high strength, choose stainless steel.
15 Years+
EMI Shielding Manufacturing Experience
1300+
Global Clients
3M Strokes/Day
Daily Production Capacity
100+ Sets/Month
Tooling Development Capability
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Chosen by Global Leading Brands

Serving telecom, consumer electronics, automotive, medical and many other industries

ISO 9001 Certified
IATF 16949 Certified
ISO 14001 Certified
NDA Signed
Manufacturing Strength

Professional EMI Shielding Cover Manufacturing Base

20+ high-precision stamping presses, 20-member professional R&D team, 2-3 day fast delivery, providing full-process service from design to mass production

High-Precision Stamping Workshop Stamping Workshop

High-Precision Stamping Equipment

Equipped with 20+ high-speed precision stamping presses, with a daily stamping capacity of 3 million strokes and accuracy of ±0.01mm.

3M Strokes/Day ±0.01mm Precision
EMI Shielding Can Precision Stamping Manufacturing Tooling Center

In-House Tooling R&D Center

20-member professional R&D team, producing 100+ sets of precision tooling per month, from drawings to finished products in as fast as 2-3 days.

20 R&D Engineers 100+ Sets/Month
Quality Testing Laboratory Quality Lab

Full-Process Quality Control

Incoming inspection → In-process control → Final inspection → Shipping inspection, dual certified with ISO 9001 and IATF 16949.

ISO 9001 IATF 16949
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Need Nickel Silver
High-Reliability Shielding Solution?

Military, medical, aerospace high-reliability applications. We provide full technical support from material selection, process design, reliability assessment to mass production.

15 Years Industry Experience
Military Certification
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